The
purpose of this article is to show the various types of stamp mill guides that
exist. There are generally two cross members with guides mounted, one near the
top of the mill above the camshaft and the other below the camshaft. The
purpose of stamp mill guides is to keep the stamps perfectly vertical during
operations. This is a critical point since if the stamp were to become slightly
out of a vertical position you could end up with broken stems and this could
lead to other damage on the stamp mill. If one of the stems was to break and
become lodged elsewhere it could cause damage to the other stamps and also
damage the camshaft/bull wheel mechanism.
This could lead to catastrophic failure of the entire stamp mill. The
life expectancy of a stamp mill stem is about four months and as you can see
below it is one of the shortest life expectancies on the stamp mill, aside from
the consumable shoes and dies that you would expect to wear out. Of course, if
you exhibited good care the stems could last much longer.
Wooden
cross members and wooden guides
In
the early days of stamp milling the most common design was the two piece
“sandwich” guides that would capture all five guides on a battery. They were
made from (2) 4” X 12” X 57” rough cut timbers sandwiched together and then
drilled with a 3 ½” forcner bit. The picture below shows a typical wood guide
construction.
Another
early design is similar in the material used, but each stamp had its own guide
and this was a little more work to fabricate, but gave some flexibility for
repair work. You could work on one stamp at a time. With the previous design
you would have to take the entire 5-stamp battery out of service to access one
stamp. Individual guides as shown below gave the millman some flexibility of
repair during operations.
Wooden
cross members and steel guides
There
are stamp mills that have wooden cross members and steel guides installed on
the wooden cross members. This is very similar to the individual wood guides
that were mounted on the wooden cross members. It allows individual removal of
stamps keeping the other intact during operations. The stamp mill below has
steel guides that were fabricated by the volunteer team. Another advantage of
the individual guides is that they are adjustable and can be moved slightly to
allow better alignment between the stamps.
The
next guide is a manufactured steel guide that mounts on the wooden cross
members. This too has the ability to remove one stamp at a time and is a simpler
device than the one above.
The
guides below are still steel on wood, but the guides are made from a single
steel plate that has 5 stationary brackets that hold the guides together. You
can still remove only one stamp if necessary, but cannot make individual
adjustments.
Steel
cross members and steel guides
There
are also steel guides that have several different constructions. It seems that
Australia and New Zealand have a large number of steel constructed guides. I spent some time in Australia and New Zealand and visited many stamp mills. The
picture below shows a stamp mill with steel guides and wooden uprights. They
are similar to the first wood guides in this article, made from a two piece construction
sandwiched together. This will not allow individual removal of stamps or any
individual adjustment.
The
stamp mill below is completely made from steel with steel uprights, cross
members and guides. This will also not allow individual stamp removals or
adjustments.
The
stamp mill below is another mill completely made from steel. Part of the reason
why steel was used in weather that is semi-tropical where ore crushing was done
was to prevent battery deterioration. The mill uprights below was an early
model since it has square bosses that accept a square coned shoe.
There
may be more different styles of guides, but this is what I have observed in my
travels. The guides are an important component of the stamp mill mechanism and
deserves recognition.
The End
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